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Old 06-18-2015, 09:41 PM   #1
Turblown
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Default Shop FC Street Car

Street Ported S4 Block with FD stat gears/bearings
Walbro 460lph E85 Pump, 10 micron fuel filter
stock primaries/ID2000 secondaries
Parallel Fuel system with Aeromotive Race Reg
Flex fuel sensor, E65 Corn blend
Adaptronic E440D wire in model
Our T4 IWG EFR 9180 FC3S system with 4" downpipe/midpipe and 3" n1 catback
Act street/strip clutch
4" ambient air intake
Efan/Koyo
IGN-1A coils, NGK R7420-10s, MSD wires
Complete Inconel heat shield enclosures( not pictured)
Tein Coilovers, every mount replaced etc, etc

Out of fuel pump, adding a AI surge tank with a second staged walbro 400, 4 ID1700s and 25-30psi. Probably turn it down though, and switch to a 8374. This turbo is moving to our roadrace FD3S chassis( currently runs an 8374 @ 31psi).
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File Type: jpg Turblown EFR 9180 FC3S Rx7.jpg (127.7 KB, 52 views)
File Type: jpg Turblown T4 IWG 9180 FC3S.jpg (92.3 KB, 35 views)
File Type: jpg 9180 T4 IWG Rx7 Dyno.jpg (170.5 KB, 40 views)






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Old 06-19-2015, 06:23 AM   #2
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Sweet car, you guys always build nice stuff. Do you happen to have any EFR 9180 1.05 in stock? If so, whats your pricing on them these days.
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Old 06-19-2015, 10:35 AM   #3
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Thank you! All of the EFRs are in stock.

http://www.turbosource.com/EFR-Series-s/1880.htm
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Old 06-22-2015, 05:40 AM   #4
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Looks like the 'perfect' street turbo................
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Old 07-01-2015, 10:48 AM   #5
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I have it up to 20.2 psi now and I also added 3 more degrees ignition advance. I can tell the turbo is starting to wake up... 2nd pump and bigger injectors next week..I have a feeling the clutch will fry when I try for 25-30psi...
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Old 07-05-2015, 08:56 AM   #6
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https://www.youtube.com/watch?v=95bV6THk8DE
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Old 07-05-2015, 09:20 AM   #7
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Quote:
Originally Posted by Turblown View Post
@ 32 seconds there is a visible flame from the outlet of the down pipe/turbine housing junction (under the heat shields)...... leaks there ?
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Last edited by RICE RACING; 07-05-2015 at 09:23 AM..
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Old 07-08-2015, 08:56 PM   #8
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We suspect so. I have no idea why. We are now using the updated EFR turbine housing discharge flange( which is sanded flat after welding). It will be inspect it when we heat shield the DP/MP. When it was first started the system had zero leaks that you could hear or feel..
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Old 07-08-2015, 09:31 PM   #9
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Quote:
Originally Posted by shawnm565 View Post
We suspect so. I have no idea why. We are now using the updated EFR turbine housing discharge flange( which is sanded flat after welding). It will be inspect it when we heat shield the DP/MP. When it was first started the system had zero leaks that you could hear or feel..
It's a real pity they don't use a stepped design, such a nice turbo otherwise. I notice there is a taper put in all the discharges, a real simple solution is to do a mating 'male' taper on the outlet flange so it locks against the taper and the flat, it will help for alignment as well.

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Old 07-08-2015, 09:35 PM   #10
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It's actually design that way to seal on the taper, not just the flat. This will eliminate any leaks over time.
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Old 07-10-2015, 03:47 PM   #11
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They used to sell that design, and it also leaked! My guess is the machine work on the DP flange is not ideal( there was slop) or the welded tweaks it enough where it needs re machining again!
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Old 07-10-2015, 06:55 PM   #12
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Quote:
Originally Posted by shawnm565 View Post
They used to sell that design, and it also leaked! My guess is the machine work on the DP flange is not ideal( there was slop) or the welded tweaks it enough where it needs re machining again!
You do them (Elliot's company) everyday, but when I do these its clamped against a dummy housing and the weld of the flange is at least 1 inch away from the sealing clamp surface. No one though makes a flange like this cause it costs more money to make it this long (tight ass's).

If its not done like that then it will *always leak* and is near impossible to rectify (if its a taper type or stepped type *Tial*) after welding.

One of the only decent clamp flange styles is the HKS version (on their T04Z's T51 turbo kits), very thick and resistant to deformation in service on engine and also during fabrication.

These are practical things you can implement to solve this problem that work long term.
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Old 09-17-2015, 11:06 AM   #13
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I have fixed the leak on this car, curious to see if its lasts now( especially since we are 30psi).
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File Type: jpg EFR 9180 IWG Response 30 psi.JPG (194.4 KB, 12 views)
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Old 09-18-2015, 10:47 PM   #14
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That's some serious response..... I MAY have to pick one of these up and move the current turbo to the 'Vert
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