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Rotary Tech - General Rotary Engine related tech section.. Tech section for general Rotary Engine... This includes, building 12As, 13Bs, 20Bs, Renesis, etc... |
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11-30-2012, 06:17 AM | #1 |
Don Mega
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13B Power @ 1 bar absolute pressure, to see what you might have if you MAN UP!
So I wanted to start an Interesting thread.
With a plethora of power and rwhp claims n shit abound I had a fucking brilliant idea and that is the standardize the out put down to N/A terms for a few common engines and many people could apply it to their own? and build a up a data base here. So here is how it follows. 1 atmosphere roughly = 1 bar absolute, so whatever your boost pressure is (psi, bar, kg/cm, horse penis forskins!) convert it to absolute bar (ambient + your gauge boost pressure) then divide your ENGINE POWER by this. I'll illustrate by a few examples of mine. When you go through and work out how much power your engine set up makes N/A then it is easy to work out how much boost you need to make some big power, fit the right turbo and cooler to keep charge temp under control and other mapping basics this is what you theoretically will get...... eg: ~250bhp 13B N/A on 43psi boost (what will it make?) (43/14.5) = 2.965 2.965 + 1 = 3.965 absolute pressure 250 x 3.965 = 991.4 bhp! NOTE: F1 mid 80's 5.6bar boost absolute (66.7psi gauge boost) would yield ~1400bhp interestingly EXACTLY what a 1.5lt stock block BMW road car engine did @ 10200rpm Some 13B engine combos worked out for base power N/A (post up yours) you will need to estimate your engine power! NOTE: dynapack chassis dyno users I have used a figure of 1.15 multiplier on FD platform and this is commonly accepted across the traps who use this type to guess the engine power, its pretty close! > http://translate.google.com.au/trans...6prmd%3Divnsfd 13B-REW (stock standard) T04Z 1.32 A/R & stock twin turbo's tested (on exact same set up) 3.5" exhaust dual muffler (quiet) 9.0:1 compression ratio 45 deg C charge temp (for both set ups) 29psi v's 13psi *water sprayed IC and water injection internally on single turbo* 365bhp @ 6700rpm engine power @ 13psi boost twins, same exhaust, IC, intake etc SP specification. 565bhp @ 6700rpm engine power @ 29psi boost Single Turbo, water spray IC, and RR water injection (29/14.5) = 2.0 2.0 + 1 = 3.0 bar absolute pressure 565bhp / 3.0 = 188bhp So a stock block 100% stock ported 13B-REW will give 188bhp @ the engine N/A *2.0bar boost* So a stock block 100% stock ported 13B-REW will give 192bhp @ the engine N/A *0.9bar boost* FAMSPEED 13B-REW The new high-flow turbine test (More FAMSPEED RESULTS) confirming my testing on stock ported 13B-REW ブースト:1.1k Boost: 1.1k トルク:45.2kg/5907rpm 馬力:408.0ps/6692rpm 408.0ps/6692rpm: hp 45.2kg/5907rpm: torque ↓ 10.6%アップ ↓ 10.6% up ブースト:1.3k Boost: 1.3k トルク:51.1kg/5386rpm 馬力:451.3ps/6697rpm 451.3ps/6697rpm: hp 51.1kg/5386rpm: torque ↓ 4.3%アップ(ブーストタレの為) ↓ (for boost sagging) up 4.3% ブースト:1.5k Boost: 1.5k トルク:53.5kg/5689rpm 馬力:470.8ps/6664rpm 470.8ps/6664rpm: hp 53.5kg/5689rpm: torque ^^^FAMspeed RX7 13B-REW "tickled up" stock port ports just polished no real timing change "modified twins" various power levels listed at 6700rpm maximum peak (TCF 1.15) high flow twins Works out to 194bhp *1.1bar boost* 188bhp *1.5bar boost* @ engine N/A 13B-S5 (mild street ported) actual engine dyno tested @ 7500rpm 3" exhaust 1 muffler and fitted with T66 1.00 A/R 9.0:1 compression ratio 1.7bar boost pressure with 2.1 bar exhaust manifold pressure 580.1bhp @ 7500rpm engine power @ ~25psi boost RR water injection (1.7 bar) = 1.7bar 1.7 + 1 = 2.7 bar absolute pressure 580.1 / 2.7 = 215bhp So a mild street port 13B-S5 block makes 215bhp @ the engine N/A 13B-S5 or 13B-COSMO (RR street ported) both deliver peak power @ 7600rpm 3" exhaust 1 muffler and either fitted with T04 1.32 A/R or T51 deliver following 9.0:1 compression ratio 45 deg C charge temp 549.7bhp @ 7600rpm engine power @ 18.3psi boost S5 variant with T04 RR water injection 633.5bhp @ 7600rpm engine power @ 24psi boost COSMO variant with T51 RR water injection S5 worked out below (18.3/14.5) = 1.262 1.24 + 1 = 2.262 bar absolute pressure 550 / 2.262 = 243bhp So a RR street port 13B-Cosmo or S5 block makes 240bhp to 243bhp @ the engine N/A SCOOT RX7 "top speed car" 13B-REW Peripheral port "cross port motor" 710bhp on 29psi boost @ 7100rpm (dyno print out on coast down converts to estimated engine power *can provide data*) HKS T51KAI 1.0A/R Works out to 236bhp @ engine N/A and on ~1.48bar boost (610bhp) Works out to 245bhp @ engine N/A PANspeed RX7 13B-REW Bridge port 578.5bhp on 18.5psi boost (~1.30 bar) @ 7800rpm (TCF 1.00 shown > 503.1rearhubhp) HKS T04Z 1.0A/R Works out to 251bhp @ engine N/A FAMspeed RX7 13B-REW Peripheral port "cross port motor" 646bhp on 21psi boost (1.45 bar) @ 6700rpm (TCF 1.15 so it actually made 561.7rearhubhp) HKS T51SPL 1.0A/R Works out to 258bhp @ engine N/A Racing Beat 13B circa 1986 (Twin Turbo Bridge Port) 530bhp on 15psi boost @ 8000rpm 3" x 2 open pipes FUCK OFF EAR BLEEDING LOUD! 5 deg C charge temp ICE/Alcohol cooler offset low engine compression ratio (15/14.7) = 1.03 1.03 + 1 = 2.03bar absolute pressure 530 / 2.03 = 261bhp Racing Beat bridge port 7.5:1 comp engine made 261bhp @ engine N/A FULL Bridge Port 13B-Cosmo N/A style primary and secondary 3.5" exhaust 1 muffler *loud* 660bhp on 21psi boost @ 8500rpm 9.0:1 compression ratio RR water injection Garrett T51 1.22A/R (21/14.50) = 1.448 1 + 1.448 = 2.448 absolute pressure 660/2.448 = 269bhp Works out to 269bhp @ engine N/A Same engine fitted with 7.8:1 compression rotors gave below reading 690bhp on 24psi boost RR water injection Works out to 260bhp @ engine N/A RR street port V's stock ports
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www.riceracing.com.au Worlds best Apex Seals Coil on Plug Water Injection ECU Calibration Last edited by RICE RACING; 12-04-2012 at 08:38 PM.. |
11-30-2012, 06:34 AM | #2 |
Don Mega
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In summary, if your system is efficient and the block can take it! then for each 1 bar increase in absolute pressure or each extra atmosphere you will make 100% more power.
250bhp N/A on 5.6 bar absolute boost pressure = 1400bhp 1400bhp - 250 bhp N/A = 1150bhp increase due to boost pressure 1150bhp/250bhp = 4.6 x 100 = 460% increase in power! simple. Therefor each 1 bar over N/A = 100% power increase as there is 100% more air, assuming you keep charge temps under control the motor was not built by BDC As a historical context in 1986 when BMW managed regularly to get 1400bhp in qualifying from their stock block 4cyl 1.5 motors they were pumping 6 lt of water per lap onto the after cooler to keep charge temperature at the normal level of 45 deg C! so their power output followed this linear scale quite well as it did on the dyno when they tested it, you will need to compressor map width and turbine to match before you think of doing shit like this, but its been done before in the rotary world. Typically on a 2 rotor full bridge port engine a GT45R is needed to support 36 psi gauge pressures and keep the relationship in tact, delivering around 825rwhp or so on cars I have worked with. For the higher pressure ratio's in Garret Nomenclature you are then looking at GT47 sized units or hybrids to do this. But for most people who are normal this is interesting to see your power to boost and if your set up is efficient or if you are wondering what you can do with your bits you have. There should be lots of honest 500 to 600bhp cars around, then again lol
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11-30-2012, 07:06 AM | #3 |
Don Mega
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You can see when you sort through the BULLSHIT that a well done street port makes pound for pound the same as a partial PP or full BP engine with non of the head fucks associated with poor fuel mileage, high idle, very high exhaust noise, exhaust back pressure sensitivity etc etc.
And you can equalize out the boost people run and see what the motor will do on its own, and project further on what it will do if you fit up the right turbo and charge cooler etc.
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www.riceracing.com.au Worlds best Apex Seals Coil on Plug Water Injection ECU Calibration |
11-30-2012, 11:41 AM | #4 |
Rotary Fanatic
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Hmm. I've often thought about this exact concept and would have applied it exactly the same as you have but the more and more I thought about it, the more i found things that might throw off the approximation so I pretty much just dismissed the idea.
Have you tested how accurate this is? Maybe it's just the way i'm looking at it but it almost seems over simplistic. I'm sure it gives a reasonable approximation - but how accurate is my question? The two biggest things for me are intake air temp and volumetric efficiency. Obviously i don't need to explain the fundamental gas law, but I was also under the impression that at higher rpms, internal combustion engines (n/a) could reach greater than 100% volumetric efficiency so the absolute pressure in the manifold (or combustion chamber) could be greater than 1 bar absolute. The way I'm looking at it (and I know I'm missing some things) is that doubling the absolute pressure wouldn't actually double the power. Sure it's a good approximation, but how good?
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11-30-2012, 03:30 PM | #5 | |
Don Mega
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Quote:
So long as you have the compressor map width and turbine to match i.e. BIGGER TURBO *to match your pressure ratio target, thus power target* (efficiency) and charge cooler big enough for the extra heat rejection. I have proven it in my own testing and that with rotary turbo drag cars I consult on. And its been proven over and over in many piston turbo examples most notable F1 1000bhp era. Volumetric efficiency of stock ports is around 85% My Street Ports around 105% Bridge and Peripheral (many variations!) but say 110% (as used in turbo applications). NOTE: Power differences are not just a function of this but where the power is made The match between turbine to compressor (again I test this and have posted up many graphs not Howard Coleman like conjecture and personal theory) is so long as relationships are maintained PORTS are not the restriction never ever have been to ultimate power, all they define is where it is made due to charging efficiency at higher engine speeds. (Turbo's are simple as stated. And ancillaries as well, if you are reading this thread and comprehend it so far you will be all over these basics too.) The formula and how it works is proven
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www.riceracing.com.au Worlds best Apex Seals Coil on Plug Water Injection ECU Calibration |
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11-30-2012, 03:38 PM | #6 |
Don Mega
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So the base engine (aside from mechanical strength!) was and is never the issue, its the bolt ons and adaption of water injection or aftercooling spraying to keep charge temperature under control and so long as you have the appropriate turbo its a prefect linear relationship.
It is and can be swayed by these variables: * If you are greatly reducing ign timing as boost increase * If you are making vast changes to AFR as boost increase Then you can have non linear discrepancies of over 25%!!! But if you run water injected especially these boundary restrictions do not apply To give you a practical proven example a BMW F1 turbo mapped on an engine dyno here (I have the dyno sheet!) is Australia did 802bhp @ 3.3bar with lambda of 0.79 @ 10,000rpm and at 5.6bar uses the same lambda and water spraying the IC it see's over 1350bhp That was the going rate at the time for the qualifying power output at that boost pressure
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www.riceracing.com.au Worlds best Apex Seals Coil on Plug Water Injection ECU Calibration |
11-30-2012, 03:48 PM | #7 |
Rotary Fanatic
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Well I'll be darned
I gotta say, the thing I like the most about your posts is that you explain the theoretical side of things and then follow it up with an example that agrees with what the textbook says.
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11-30-2012, 04:04 PM | #8 | |
Don Mega
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Quote:
That is how I teach (It's my profession) it adds credibility and separates the wannabe's from the ones who actually have done it I like many others get sick and tired in forum world of reading crack pot theories or regurgitated information by overnight wonders who have never done anything of the sort. My idea is to understand the theory and then apply it myself, THEN talk about it. And back it up ........... odd concept I know to some lol. You asked an excellent and insightful question before and I hope I explained it, back when I was doing tests on the standard ports and collecting data on everything I personally saw near a linear rise to the point where there was divergence between TIP and MIP (turbine inlet pressure and manifold inlet pressure) *read turbo becoming too small* so then I experimented with 1.00 to 1.15 and to finally 1.32 A/R turbine housings then to the point of the turbo itself being too small. So that is a critical point and lots of good engineering writing on the subject explains balance of gas flows between turbine to compressor. Second "mapping" considerations which lots dont talk about is excess fuel ratio's and spark timing, and tertiary considerations are the charge temperature and knock limitation of the fuel you use relative to the CR you choose to implement (inter related issues to a point). But if all things are appropriate for the target goal then sky is the limit, so long as you do not exceed thermal capacity of critical engine components or mechanical strength, and it is advantageous to keep rpm low and vastly increase pressure as this is far far less stressful. Wanted to keep it simple though, but hopefully this explains the "theory" is sound and proven in reality too
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11-30-2012, 04:41 PM | #9 |
Don Mega
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Forgot to add, the real world examples I give are using stock std Mazda inlet manifolding.
edit *too much info!* you dont need to know and all of your real performance increases come from raising the absolute pressure to the level you need to make the power you want
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www.riceracing.com.au Worlds best Apex Seals Coil on Plug Water Injection ECU Calibration Last edited by RICE RACING; 11-30-2012 at 07:43 PM.. Reason: Rice Racing IP taken away! |
11-30-2012, 07:06 PM | #11 |
Don Mega
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Further info.
On that note.
On a full length primary and secondary bridge port N/A style with 9.0:1 rotors and big rear housing T51 frame turbo the best figure I personally have recorded is ~270bhp N/A corrected above forumula used (car tested to 1.5bar to derive those figures) peak power at 8250rpm on stock cosmo inlet manifold. p.s. this piss ant bridges and drill a hole through the water jacket partial/semi PP's LOL you see some "shops" do are a joke and make the lower end or less than a good street port when you separate the FACTS from the BULLSHIT. So difference of around 7% to specification RR street port. Despite the shit you read on the internet bridge ports are fucking gutless in mid range power boost for boost too. So it is very hard to beat a good street port, and it will work on the street, unlike any of the race porting options. Fuck even on the track it is preferable, just you cant help some dumb asses LOL. If you are doing it for wank factor, then that is a different story they do sound good Summary god created turbo's for a reason, use them as intended and keep the engine well mannered and street ported at most, it is all you ever will need in any application with non of the wank factor draw backs
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11-30-2012, 07:14 PM | #12 |
Don Mega
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Racing Beats full Peripheral Port Turbo's are around that same ~270bhp level btw. But to attain that you need a full open exhaust! not practical even on race tracks. I listed a few of partial pp's in the first post, worst or just a bit over compared to RR street port. so you can see there is not much in it really at end of the day once you have a decent street ported motor.
There is a big gain from small stock ports, but how much power do you want 190 odd bhp level to 240bhp~!
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www.riceracing.com.au Worlds best Apex Seals Coil on Plug Water Injection ECU Calibration Last edited by RICE RACING; 12-01-2012 at 04:21 AM.. |
12-01-2012, 12:41 AM | #13 |
Don Mega
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Updated with more figures *directly from dyno tests-rather than trying to remember the numbers!* from various tests I have on hand. Gives a good range of 13B power (@ 1 bar ABS) for various port configurations and turbo set up in various guises...... Compression ratio's listed, all high power (non Jappo or Racing Beat) cars (used only as external comparisons as data is trust worthy) are water injected and tuned the same (as I did them!) so figures are what they are for the engines efficiency. A good maximum street port therefore would suit many people.
Amazing correlation too
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www.riceracing.com.au Worlds best Apex Seals Coil on Plug Water Injection ECU Calibration Last edited by RICE RACING; 12-01-2012 at 04:59 PM.. Reason: checked over all dyno tests to put down exact figures |
12-04-2012, 08:32 PM | #14 |
Don Mega
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More engines added, this time Panspeed 13B-REW 9.0:1 compression ratio engine bridge ported with T04Z as run last year at World Time attack, tuned before shipping to event.
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www.riceracing.com.au Worlds best Apex Seals Coil on Plug Water Injection ECU Calibration |
12-04-2012, 08:34 PM | #15 |
Don Mega
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More engines added, this time Panspeed 13B-REW 9.0:1 compression ratio engine bridge ported with T04Z as run last year at World Time attack, tuned before shipping to event.
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