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Rotary Tech - General Rotary Engine related tech section.. Tech section for general Rotary Engine... This includes, building 12As, 13Bs, 20Bs, Renesis, etc... |
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11-16-2009, 10:11 AM | #31 | ||||||
Test Whore - Admin
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Regarding my manifold setup - One of the things that concerns me, is as you put it, the smaller turbo acting as a plug in the system. Leaving the second turbo with much less energy to spool up to the same level as the first. I'm worried that the extra distance traveled, the less heat available, is going to lead to a secondary turbo that just cannot keep up with the first. The main reason for thinking about not only the very large traditional WG on the primary turbo's mani, but also an internal gate as well. Quote:
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-The Angry Stig- DGRR 2009, 2011, 2012 & 2013 - Best FC DEALS GAP!! WOOHOOOO!!!!! 2015 Audi S4 - Samantha - Zero Brap S4 2004 RX8 - Jocelyn - 196rwhp, 19mpg fuel to noise converter 2000 Jeep Cherokee Sport - Wifey mobile - Now with 2.5" OME lift and 30" BFG AT KO's! So it begins 1998 Jeep Cherokee - 5 spd, 4" lift, 33" BFG's - Rotary Tow Vehicle 1988 'Vert - In progress 1988 FC Coupe - Gretchen -The attention whore BEAST! I'm a sick individual, what's wrong with you? I'm pure Evil I'm still insane, in the best possible way. I think Brian's idea of romance is using lube. Your rage caused the meteor strike in Russia. The Antichrist would be proud of his minion. You win with your thread. Most everything It's a truck with a steel gate on the back. Just a statement of fact Motec M820, AIM dash, ported 13B-RE Cosmo, 6-spd trans, 4.3 Torsen, custom twin wg fully divided mani, Custom 4" split into 2x 3" exhaust, Custom HMIC, Custom custom custom custom I like to welder stuff.... No Bolt-ons allowed. Dyno'ed @ Speed1 Tuned by me - 405rwhp on WG.... WM50 cuming soon. -Angry Motherf*cker Mode ENGAGED- |
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11-16-2009, 10:52 AM | #32 |
crash auto?fix auto
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In regards to the exhaust being choked on the smaller turbo...
What if you approach the manifold design from a EMAP standpoint, forgetting about spool at all for a second. Example: Twinsturbo FD. Sure you've seen the crazy long, multi bend labyrinth manifold. Responsive no, but 1:1 pressure ratio - yes. Wastegate is a straight shot from the runners (although they curve all over the place) while the turbo is actually 90* to them. Aaron's manifold is similar, wastegates are a straight shot out of the port, while the turbo is getting its feed on after them..........again, low backpressure. Perhaps the best layout for the exhaust would be to favour flow to largest then smallest "vents" as possible. Maybe wastegate(s), large turbo, then small turbo. Once everything's closed up at low RPM and you hammer the throttle, the physics of the smaller turbo vs. larger should itself spool one before the other, and hopefully plumbing in the order of largest to smallest will allow enough flow for the power needed up top without making EMAP unreal. One would imagine, given the rotaries exhaust power, that the simple physics of the two turbos in the system would create decent spool for their size even if flow was directed entirely to the gates. As long as the gates are closed and some of the pressure building is pushing on the turbos, they'll spool while the flow favouring the gates should keep pressure as low as possible. ???? |
11-16-2009, 11:44 AM | #33 | ||||||
Rotary Fanatic
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To control boost and turbine speed on the primary, you want to put a big wastegate on the manifold, and maybe internally gate the turbo, as well. The problem is that by venting all that pressure past the turbo into the inlet of the secondary, then at higher RPMs, where there's a lot of exhaust, you've eliminated the pressure differential between the inlet and the outlet of the primary; the pressure coming in is the same as the pressure going out, thanks to the big wastegate opening a valve between the two in an effort to keep boost under control. The wastegate will stay open instead of closing, though, because it's linked to system boost, not individual turbo boost. Eventually, because there's very little pressure differential to run it, inlet pressure from the second turbo will begin flowing out of the primary's inlet. Quote:
The question is, why leave performance on the table when you can get the same results, get the same outstanding low end response and torque when you can -also- get a higher top end? My system would work either way, but it seems silly to leave power when it's there. At very least, you could use a larger turbo, tune for high boost, and use the control box to bring it down when it's unwanted. And here's something else to consider; in a setup like this, the larger turbo spools much -much- faster, due to the simple fact that the engine is already running under boost while spooling it. A 13b under 15psi of boost is exhaling as much exhaust as a 5.0 liter NA boinger, but with a much more favorable exhaust arrangement, in terms of exhaust pulses, and manifold setup. The primary turbo, being spooled already, is only using at small chunk of that exhaust energy, and the rest is generally wasted via a properly named wastegate. Quote:
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11-19-2009, 01:20 PM | #34 | ||||||
Test Whore - Admin
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What I would like to try is a pair of very similarly sized turbo's collecting both runners exhaust right at the point where they would split off in a Y - one going to the primary turbo, the other to a LARGE WG. I would like to take advantage of the energy post WG-before being sucked up by a turbine. This would be routed directly to the bottom of the flange on the secondary. Going back to your point of the lack of a pressure differential on the primary, I'm not sure if the exhaust of the primary should be routed around the secondaries turbine, or to it. I think there is response lost if it's routed around it. However, maybe the thing to do is use a slightly larger A/R on the primary to let it breath a little better. Quote:
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Please do. I'd love to get a first hand look at what's going on, what works and what doesn't
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-The Angry Stig- DGRR 2009, 2011, 2012 & 2013 - Best FC DEALS GAP!! WOOHOOOO!!!!! 2015 Audi S4 - Samantha - Zero Brap S4 2004 RX8 - Jocelyn - 196rwhp, 19mpg fuel to noise converter 2000 Jeep Cherokee Sport - Wifey mobile - Now with 2.5" OME lift and 30" BFG AT KO's! So it begins 1998 Jeep Cherokee - 5 spd, 4" lift, 33" BFG's - Rotary Tow Vehicle 1988 'Vert - In progress 1988 FC Coupe - Gretchen -The attention whore BEAST! I'm a sick individual, what's wrong with you? I'm pure Evil I'm still insane, in the best possible way. I think Brian's idea of romance is using lube. Your rage caused the meteor strike in Russia. The Antichrist would be proud of his minion. You win with your thread. Most everything It's a truck with a steel gate on the back. Just a statement of fact Motec M820, AIM dash, ported 13B-RE Cosmo, 6-spd trans, 4.3 Torsen, custom twin wg fully divided mani, Custom 4" split into 2x 3" exhaust, Custom HMIC, Custom custom custom custom I like to welder stuff.... No Bolt-ons allowed. Dyno'ed @ Speed1 Tuned by me - 405rwhp on WG.... WM50 cuming soon. -Angry Motherf*cker Mode ENGAGED- |
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11-19-2009, 06:38 PM | #35 | |
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That's why in the diesel compound systems, the smaller turbo always goes first, then the exhaust runs out to the secondary. I'm not sure exactly what would happen if you ran a pair of identical twins in a compound setup. I don't know for sure if that's what you were saying or not, but I figured I'd clarify, just in case. |
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11-19-2009, 07:10 PM | #36 |
Test Whore - Admin
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No, you're right, and it makes perfect sense.
I'm not thinking about a pair of twins in a compound setup, but more of a sequential. Do you happen to have any diagrams or pictures of the setup that you're working on now that you'd like to share?
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-The Angry Stig- DGRR 2009, 2011, 2012 & 2013 - Best FC DEALS GAP!! WOOHOOOO!!!!! 2015 Audi S4 - Samantha - Zero Brap S4 2004 RX8 - Jocelyn - 196rwhp, 19mpg fuel to noise converter 2000 Jeep Cherokee Sport - Wifey mobile - Now with 2.5" OME lift and 30" BFG AT KO's! So it begins 1998 Jeep Cherokee - 5 spd, 4" lift, 33" BFG's - Rotary Tow Vehicle 1988 'Vert - In progress 1988 FC Coupe - Gretchen -The attention whore BEAST! I'm a sick individual, what's wrong with you? I'm pure Evil I'm still insane, in the best possible way. I think Brian's idea of romance is using lube. Your rage caused the meteor strike in Russia. The Antichrist would be proud of his minion. You win with your thread. Most everything It's a truck with a steel gate on the back. Just a statement of fact Motec M820, AIM dash, ported 13B-RE Cosmo, 6-spd trans, 4.3 Torsen, custom twin wg fully divided mani, Custom 4" split into 2x 3" exhaust, Custom HMIC, Custom custom custom custom I like to welder stuff.... No Bolt-ons allowed. Dyno'ed @ Speed1 Tuned by me - 405rwhp on WG.... WM50 cuming soon. -Angry Motherf*cker Mode ENGAGED- |
11-19-2009, 08:28 PM | #37 | |
Rotary Fanatic
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But I'll see what I can come up with as far as a basic diagram, and send it your way. |
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11-19-2009, 11:03 PM | #38 |
Test Whore - Admin
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Great, thanks so much.
As for Camera's, I picked up a Nikon Coolpix L20 specifically for shop detail. @ $130, it really can't be beat. I even use it to take in-car track video's.
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-The Angry Stig- DGRR 2009, 2011, 2012 & 2013 - Best FC DEALS GAP!! WOOHOOOO!!!!! 2015 Audi S4 - Samantha - Zero Brap S4 2004 RX8 - Jocelyn - 196rwhp, 19mpg fuel to noise converter 2000 Jeep Cherokee Sport - Wifey mobile - Now with 2.5" OME lift and 30" BFG AT KO's! So it begins 1998 Jeep Cherokee - 5 spd, 4" lift, 33" BFG's - Rotary Tow Vehicle 1988 'Vert - In progress 1988 FC Coupe - Gretchen -The attention whore BEAST! I'm a sick individual, what's wrong with you? I'm pure Evil I'm still insane, in the best possible way. I think Brian's idea of romance is using lube. Your rage caused the meteor strike in Russia. The Antichrist would be proud of his minion. You win with your thread. Most everything It's a truck with a steel gate on the back. Just a statement of fact Motec M820, AIM dash, ported 13B-RE Cosmo, 6-spd trans, 4.3 Torsen, custom twin wg fully divided mani, Custom 4" split into 2x 3" exhaust, Custom HMIC, Custom custom custom custom I like to welder stuff.... No Bolt-ons allowed. Dyno'ed @ Speed1 Tuned by me - 405rwhp on WG.... WM50 cuming soon. -Angry Motherf*cker Mode ENGAGED- |
03-04-2010, 01:34 PM | #39 |
Boricua!
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maybe I missed it but was it mentioned that in diesels with compound turbocharging a positive boost ratio, meaning more boost than backpressure, across the operating range is possible?
if the turbos are sized correctly, could this be done on a rotary? |
03-04-2010, 04:09 PM | #40 |
RCC Loves Me Not You
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I have something to contribute to this thread, but I don't want to come off as an obsolete fool/youngin'. Let me go back and read this novel of a thread before I post it.
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The Official FC Radiator Thread My Project Thread: Cerberus CCVT Virginia Rotary Group |
03-05-2010, 10:30 AM | #41 |
RCC Loves Me Not You
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Okay, I read some of this thread (but not all... I'm sick with the herp... I mean, cold--I got through page 2 or so). Brian, I think what you're goal is--this is an okay way to go, but there's a better way and you can easily make the uber flat torque curve, but you're not going to like what I have to say.
You should make your own sequential turbo manifold/system. If you do a compound turbo you're going to run into a few problems, especially when you want to get a specific torque curve. Since you're flowing the exhaust flow into a small turbo, then into a large turbo (st, lt, etc), you're actually removing a certain amount of energy from the exhaust flow in the st which will cause the lt to be under spooled. If you can by-pass the small turbo such that it's on pep the entire time the large turbo has matched the pressure output of the lt you will have a much flater torque curve than a compound. The way I imagine the sequential manifold set up is by two wastegates. When the pressure of the small one hits the target value, the waste gate activates and dumps the wasted gas into the lt. lt reaches peak pressure and will be more efficient in it. For instance (and just as an example), here are some compressor maps from turboneticsinc. As you can see from these two turbos the 60-1 will run out of steam just as the HP76 is kicking in. You then get more mass flow of air compared to the 60-1 and no bad will come of this. Since the 60-1 is just getting enough exhaust to stay on pep it will always be ready for action when you let up the throttle and the large turbo drops back out of its efficiency range, and you wouldn't have the energy losses from compounding the exhaust stream. Put it another way: There are three different scenarios that the above performs. 1) The small turbo spools quickly providing the torque you want early on the large turbo dumps its slightly less compressed air into the intake stream of the small turbo to help the large turbo spool quicker. 2) The large turbo spools to the same pressure as the small turbo and you run with an increased mass flow of air 3) The large turbo exceeds the small turbo pressure and as a result the small turbo dumps its charge into the intake stream of the large turbo which is better at the higher rpm. This and both turbos receive the full benefit of the temperature difference from the exhaust. In fact, I have an idea about how to do both the intake and exhaust manifold.... I believe this very well is the only way to get the torque curve you want without the downsides of the compound turbo set up. There is another way you may want to look into: Basically instead of pressurized air being pushed back into the intake, the turbo directly puts the energy on the e-shaft (through a series of gears to increase torque). I found a pic to what I'm talking about: http://www.heat2power.net/en__benchmark.php
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The Official FC Radiator Thread My Project Thread: Cerberus CCVT Virginia Rotary Group Last edited by vex; 03-05-2010 at 10:56 AM.. |
03-05-2010, 10:14 PM | #43 |
Rotary Fanatic
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I'm not sure I really followed what you said vex... The 60-1 is a pretty decent size turbo to be using for fast spool, it works well as a medium size turbo and is a good compromise between power and lag for a single turbo setup. Not ideal for instant response, but that really makes no difference for the theory....
If you're saying have a small turbo basically setup like normal, and then a big turbo that's run off of the wastegate exhaust of the smaller turbo... I don't think that would work well. The amount of exhaust energy coming out of the wastegate pales in comparison to that coming out of the turbine outlet. The large turbo would have very little exhaust pulses to get it moving, and would probably contribute very little extra air to the engine. Next, the large turbo would be a restriction to the wastegate which would almost certainly cause an over-boosting situation for the small turbo. The other system you mentioned, which seems to be separate from your first idea, is generally called a turbo-compound system. Where a series of gearing is attached to the compressor instead of a compressor wheel. This system adds so much complexity, and would only work well in a diesel application where massive amounts of exhaust gas and pressure is created. Compound turbocharging (like we have been discussing), where one turbo flows into the other would make a very flat torque curve with properly sized turbos. With a small primary turbo you could have full boost before 2000 rpms and with a properly matched larger turbo maybe a gt42r you could make well over 700 hp if desired. I think you will lose a little engine efficiency from the added exhaust restriction, but the additional power made by the setup will vastly exceed anything lost. I would be concerned with backpressure creating too much heat and excessive EGT's. Only testing would show if this is an issue. Another idea is to use a roots style supercharger for instant boost, and make it a compound setup using a larger turbo. This would actually remove restrictions in the exhaust since you can use a larger A/R housing, and the supercharger will give you instant response and boost. I personally think this is the simplest and most logical solution to having your cake and eating it.
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500+ HP thanks to: Fast reacting IAT sensor thread! Mechanical Pre-turbo Water Injection Thread Dual Stock fuel pumps Thread T2 differential swap! Last edited by dudemaaan; 03-05-2010 at 10:19 PM.. |
03-05-2010, 11:36 PM | #44 | ||||||
RCC Loves Me Not You
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The Official FC Radiator Thread My Project Thread: Cerberus CCVT Virginia Rotary Group Last edited by vex; 03-05-2010 at 11:45 PM.. |
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03-06-2010, 12:09 AM | #45 |
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Oh I didn't know you were suggesting the turbine outlet of the SmallT would be dumping into the the LargeT. That would work fine then, the velocity would still be high enough to spool the LargeT. You do realize the compound turbos have wastgates too right? They are plumbed in the same manor you're talking about. Sounds like there is really no difference in operation for the exhaust side of what you're suggesting. And in both cases you still run into the problem of two exhaust housings/wheels in the stream of the exhaust which will increase back pressure/EGT, especially if the first is a small housing to help spool.
The only difference I see now, is the cold side. In a compound turbo the LargeT cold side feeds into the inlet (where the air filter goes) of the SmallT. This is where the compounding takes place. The boost is "compounded" or multiplied. While in a sequential system, there is usually a butterfly valve to keep the turbo that's "working", flowing only into the manifold, then the butterfly opens and allows the second turbo to contribute to the total volume of air, but it in itself would not increase boost pressure. The difference is much like the following diagram of 2 pumps in series vs parallel. Series would be compounding, and parallel would be sequential. Here you can see the wastegate in the image below of a compound turbo.
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500+ HP thanks to: Fast reacting IAT sensor thread! Mechanical Pre-turbo Water Injection Thread Dual Stock fuel pumps Thread T2 differential swap! |