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Old 12-27-2011, 10:06 AM   #36
FC3S.USD
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So, remember this picture? Now it's time to go after the main seal.







I took the cut off wheel and cut in two places 180* opposite each other and whacked it with a hammer.

DONE

That was main thing to be done.... Yes, that is the big difference between my dfe-powered racks and looping the lines, or plugging them. That seal makes all the difference in the world.

Now with everything ready to be re-assembled, lets look at a few things. On the rack bushing (bottom left 2 blue circles) there are two seals. The one o-ring seal that is visible and an oil seal that is not. Since we are no longer trying to contain all the pressure of a power steering system and only trying to keep some grease in the rack, I took that seal out and removed the spring to allow the rack to slide easier.*

The O-ring you should leave as it will keep the bushing in place. When re-assembling it though, be sure to press the Rack stopper in VERY hard as the end of the rack has two steps and the o-ring needs to compress.

The center blue circles show the other oil seal and the bushing. Same as above I popped the seal out and removed the spring relieveing some of the friction.* The circle on the rack shows where those two seals are located. I used a socket and a bunch of extensions to seal it in place. Worked aight

Attached Images
File Type: jpg De-Powering 015.jpg (90.1 KB, 133 views)
File Type: jpg De-Powering 030.jpg (81.4 KB, 133 views)

Last edited by FC3S.USD; 12-27-2011 at 10:07 AM. Reason: editing picture
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