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Old 12-27-2011, 10:01 AM   #35
FC3S.USD
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Now it's time for some welding. The control valve assembly will disengage & rotate slightly to allow fluid to flow. This of course translate to the steering wheel as a few degrees (I've been told ~5*) of pure SLOP. Meaning that you have to rotate the steering wheel 5* for the quill to open and get to it's mechanical limit before the rack will begin to move in or out. I hate slop in racks as much as I hate seals. Time to fix. This pic shows where the break is







So lets weld it up. Even if the weld breaks which I don't think it will, the piece itself will just revert back to its original design. A little ole' MIG welding and viola. Some people will say to TIG it but I don't think it's necessary.






Since I had the MIG out and some copper piping laying around I decided to cut off the connections & plug the holes on the rack since they won't be used again. I know, I'm an OCD ass and this step is totally optional but I kinda like it. PLUS I was planning on painting the damn thing anyway. Either way, you need to plug the lines so that dirt and debris can't get in, and your grease can't get out.







This may be overboard.... nah.... but I can't use the, "Since I had the MIG out excuse," I'll just admit to going overboard, I busted out the TIG and welded up the other holes on the rack,






than sanded everything smooth and painted.


xxx




Leave me alone, I'm OCD and I don't have a problem
Attached Images
File Type: jpg De-Powering 026.jpg (67.2 KB, 134 views)
File Type: jpg De-Powering 027.jpg (70.6 KB, 135 views)
File Type: jpg De-Powering 025.jpg (79.0 KB, 135 views)
File Type: jpg De-Powering 028.jpg (83.9 KB, 135 views)
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