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My tray is sheet metal and the braces and threaded parte are brazed on.The thing is 10 years old and in good shape .The last one I made for a customer about 4 months ago was steel 3/16 thick .The car was in the shop so I fit everything . What type material do you want to use,If you can make a sheet metal model then use some thick enough to do the job and there you have it .If you can not weld or braze the sheet metal pop rivit the parts and I can braze it for you,and remove the rivits .If you can not cut thicker materal and need thicker materal than maybe I can make one from your full scale model .
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