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-   -   Fenda's uber garage Engine Build (https://rotarycarclub.com/showthread.php?t=16577)

Fendamonky 01-06-2014 01:17 PM

I can only hope... if this motor has turned into a boat anchor I'm gunna be WELL gutted...

Rotary Evolution 01-07-2014 02:12 PM

unless the irons are majorly scarred up they can be resurfaced and re-nitrided. the rotors normally don't take any major wear to the sides so they should be usable(hopefully, normally i would use a rotor from that scenario to race clearance them but yours already were).

worst case the irons will need replacement or salvaging, bearing seized can be repaired with the oversize goopy rotor bearings, stat gears and e-shaft are cheap enough.

years ago when the parts were more readily available in good condition i would just replace them, now i would try to rehabilitate them.

i have a feeling you got lucky though.

Fendamonky 01-07-2014 02:26 PM

Yeah, I was talking with Brian last night and I'm thinking I'm one lucky SOB on this... I'm thinking I'll just swap to rx-8 eshaft and stat gears, I'll press new bearings in my current gears and sell them asking for around 1/2 cost for new ones (since they've really only got 3,000-4,000 miles on them) and hopefully be able to come just about even (or on top) for the 8 running gear swap..

Fendamonky 01-08-2014 09:58 PM

Here are some random Before/After pics of my garage, and it's clean up :rofl:

Before:

http://i281.photobucket.com/albums/k...psihfx7uyr.jpg

http://i281.photobucket.com/albums/k...pstpa0renh.jpg

http://i281.photobucket.com/albums/k...pshmivgz2v.jpg


After:

http://i281.photobucket.com/albums/k...pslslaady4.jpg



Just gotta pick up some storage shelves and make a work table, then I'll be ready to get down and really start!! lol

JL1RX7 01-08-2014 10:26 PM

You sure you have the same place? Let me know when you want to tackle that pig. I need some snuggle time with Brian under a car.

Fendamonky 02-23-2014 09:21 PM

UPDATE TIME!!!!

So I've finally gotten a bit of work done, was slowly stripping down the engine bay to get ready for pulling her out. Here's a few shots from that..

Inside the water pump housing.

http://i281.photobucket.com/albums/k...ps9ehy27ic.jpg

I'll give you three guesses (and one hint) of what that residue is...

Hint: It might start with a "B" and ends with "earing residue"


I was disconnecting the downpipe from the Turbo/Manifold and I think I may have figured out why I was getting an exhaust leak here..

http://i281.photobucket.com/albums/k...psd9ogaxiy.jpg

Here's the way she looked after everything attached to the car was disconnected from the engine. I know it's not a proper short block, but it's good enough to pull out.

http://i281.photobucket.com/albums/k...psaj0l9qd1.jpg

And yes, this time I made sure to get ALL the tranny bolts out first (the handy-dandy spare rear iron was stellar for making sure I had them all... they came out of the tranny, and went into the spare iron. Not only did this ensure I got them all, but it also will help me remember where they go when it's coming back together!!)

One more for posterity sake of how she looked yesterday when Bianca and I left for the afternoon to look at houses/places to rent. We're moving in like two weeks so figured it would be best to make sure we know where we're going to :rofl:

http://i281.photobucket.com/albums/k...ps3iwgghgh.jpg


Vlad (Max_Spd) and his buddy Si (I NEVER know if I'm spelling his name right, I feel really bad, but it's pronounced like the ninja weapon that could double as a hand-held rotisserie) came over when Bianca and I got home that evening. They brought some toys, we fed them dinner (traditional/typical Brazilian fare of Rice, Pinto Beans, and Steak cooked in a pot... Pretty goddamned good imo!) and then we got a little more progress done.

They went home after a couple hours and we went to bed...

































This morning Bianca and I woke up early, and this is what I had waiting for me in the garage.

http://i281.photobucket.com/albums/k...psia59upiv.jpg

That bitch got EVICTED last night :awesome:

http://i281.photobucket.com/albums/k...psjfc1mmw3.jpg

I spent a decent chunk of the morning bleeding the clutch in the Miata. It needed it BAD!!! I'm fairly certain that if samples were taken from the fluid in the clutch line they could grow some sort of new, mutant, Transformers Penicillin.. It was UGLY. And there was TONS of air in the line... A full flush with ATE Super Blue (and what felt like a couple hours of Bianca bitching about being cold) later I was able to start stripping down my engine to a short block.

Shit was DUUURRRRTTTTYY!!!

http://i281.photobucket.com/albums/k...pswogstgt0.jpg

It's hard to believe that this engine only had 3k-4k miles on it.. I guess a catastrophic oil loss will kinda attract dirt and grime though...

Even though I *thought* I had drained all the fluids it seems that there was still some water in the engine..

YAY!!! Bearing Juice!!!
http://i281.photobucket.com/albums/k...psxot33tl0.jpg


We've struck GOLD Captain!!! Bearing Sea gold...

http://i281.photobucket.com/albums/k...psm6m9k4ta.jpg

Bearing material was everywhere...

http://i281.photobucket.com/albums/k...ps2y96soxf.jpg

http://i281.photobucket.com/albums/k...pstgbk4lpj.jpg

http://i281.photobucket.com/albums/k...psdfq5dvfu.jpg

After getting the engine stripped to a short block today I took the Miata out for a test drive to make sure my mystery issue of the clutch slipping BAD when the engine bay heated up had gone away... I drove to Vlads neck of the woods and picked up the Rotary Adapter for the engine stand he left at mine last night.

While further stripping down the engine I "accidentally" and removed the front stack before dislodging the rear Counter Weight.... I suppose the plus side is that the front stat gear slid out with no complaints :hurray:

The bearing material was clearly trashed where it meets the E-Shaft, it looks like I should be able to press fresh bearings in and either reuse this, or sell them to recoup a slight bit of cost..

http://i281.photobucket.com/albums/k...ps1zbu3gpw.jpg

(disregard Bianca in the background... :rofl:)

http://i281.photobucket.com/albums/k...psgirhxqcx.jpg

So yeah... now I've got me a handy-dandy square of 2x4 to help smack the rear Counter Weight free with. Tomorrow after work I'll reassemble the front stack, reattach the Flywheel, pop loose the CW and continue with the strip down.

Here's how I left the engine tonight:

http://i281.photobucket.com/albums/k...psg8llaghq.jpg

http://i281.photobucket.com/albums/k...psqzsu9y1d.jpg

chibikougan 02-23-2014 11:40 PM

Making me want to leave mine together.....:uhh:

m4drx 02-24-2014 07:57 AM

Excellent progress Levi. I wish i was stateside to help, really do.

Fendamonky 02-24-2014 08:28 AM

Was slow starting to move on it Tharek, but now that its out I should have her fully apart and assessed for all damages relatively fast (provided nothing is fused together).

Cheebz - yours didn't die from oil starvation did it?

RXtacy 02-24-2014 09:17 AM

Quote:

Originally Posted by Fendamonky (Post 276334)
Inside the water pump housing.
I'll give you three guesses (and one hint) of what that residue is...

Hint: It might start with a "B" and ends with "earing residue"

YAY!!! Bearing Juice!!!

That's not "bearing juice" in the coolant. That's rust. There's no way for bearing material to get into the coolant system.

Quote:

The bearing material was clearly trashed where it meets the E-Shaft, it looks like I should be able to press fresh bearings in and either reuse this, or sell them to recoup a slight bit of cost..
If you can't reuse them how are you going to sell them?

Quote:

So yeah... now I've got me a handy-dandy square of 2x4 to help smack the rear Counter Weight free with. Tomorrow after work I'll reassemble the front stack, reattach the Flywheel, pop loose the CW and continue with the strip down.

Here's how I left the engine tonight:
Watchoo talking about Willis? You already have the nut off you can remove the rear counter weight as it is.

chibikougan 02-24-2014 02:06 PM

Quote:

Originally Posted by Fendamonky (Post 276345)
Was slow starting to move on it Tharek, but now that its out I should have her fully apart and assessed for all damages relatively fast (provided nothing is fused together).

Cheebz - yours didn't die from oil starvation did it?

No I am unsure if it is even damaged at all. I have a 2 psi blip on one face of the rear rotor. Turn fine ran fine started fine so I don't know. Haha

Fendamonky 02-24-2014 07:14 PM

Quote:

Originally Posted by RXtacy (Post 276347)
That's not "bearing juice" in the coolant. That's rust. There's no way for bearing material to get into the coolant system.

Honestly I figured initially that it was along those lines (the lovely stuff that comes caked in the engine fresh from Mazda) but Brian suggested it was from the bearings. I dunno, either way it's all gunna get cleaned up and flushed out with the new engine.

Quote:

Originally Posted by Mike
If you can't reuse them how are you going to sell them?

The only reason I wouldn't reuse them (provided they will take fresh bearings) is because RX-8 e-shaft. If I go with the 8 e-shaft I'll also go with the accompanying stat gears.

Quote:

Originally Posted by Mike
Watchoo talking about Willis? You already have the nut off you can remove the rear counter weight as it is.

The CW is on there pretty solid. I'll put the FW back on to smack the CW loose, but Brian suggested (somewhat forcefully, but very convincingly) that it would be in my best interest to reassemble the front stack before I started hammering away at the ass end.

Fendamonky 02-24-2014 07:17 PM

Quote:

Originally Posted by chibikougan (Post 276358)
No I am unsure if it is even damaged at all. I have a 2 psi blip on one face of the rear rotor. Turn fine ran fine started fine so I don't know. Haha

Wait, you've only got a single blip on the rear rotor and that reads 2psi (and the others read 0psi) or two good blips and one reading 2psi?

chibikougan 02-24-2014 07:23 PM

A -2 psi blip on one face of the rear rotar. I believe both other faces where at 118 so one face with 116. I think it's fine but I want to be rid of the stock Mazda apex seals though so going to have a look either way.

Fendamonky 02-24-2014 08:10 PM

Pfaw!.... You're good baby cakes, why even break it open?

chibikougan 02-24-2014 08:15 PM

Quote:

Originally Posted by Fendamonky (Post 276390)
Pfaw!.... You're good baby cakes, why even break it open?

I had an issue before parting the car I never fully diagnosed. Its a spankin new engine so I scurred. I suppose I could run it and see what happens.

Fendamonky 02-24-2014 08:17 PM

Quote:

Originally Posted by chibikougan (Post 276391)
I had an issue before parting the car I never fully diagnosed. Its a spankin new engine so I scurred. I suppose I could run it and see what happens.

Ah, gotcha. That sucks, what was it doing?

Fendamonky 02-24-2014 08:26 PM

And yeah... as far as my teardown goes, I didn't get home until 7:30pm tonight. I had to go out of town to sign a rental agreement on the house Bianca and I will be moving to, that took forever and a day. The office bitch I had to do the paperwork with was abrasive and worse than useless, I didn't eat anything all day long (I had a swig of milk before I left the apartment in the morning) and by the time I got home I was tired, hungry, and grumpy.

No work done on the car tonight... I'll get the front stack put back together and crack the CW off tomorrow night, then start breaking the motor apart for realz.

Here's hoping that the rear stat gear comes out as easily as the front did, and that the rotor bearings aren't seized to the shaft...

chibikougan 02-24-2014 08:27 PM

Was out one night and developed a terrible stumble. Thought I popped it would not idle. Next day runs fine for the next week started the teardown without finding out what. So I figure I might as well start over as the parts to rebuild should be very minimal. I hope....

The motor had break in miles I know as I did one oil change but i would be surprised if it has 3,000 on it.


Cool got a place nailed down at least.

TitaniumTT 02-24-2014 08:37 PM

Quote:

Originally Posted by Fendamonky (Post 276384)
Honestly I figured initially that it was along those lines (the lovely stuff that comes caked in the engine fresh from Mazda) but Brian suggested it was from the bearings. I dunno, either way it's all gunna get cleaned up and flushed out with the new engine.

Yeah, that was just me being a dick :lol: No way for bearing material to get into the coolant system......

Fendamonky 02-24-2014 08:50 PM

Quote:

Originally Posted by chibikougan (Post 276394)
Was out one night and developed a terrible stumble. Thought I popped it would not idle. Next day runs fine for the next week started the teardown without finding out what. So I figure I might as well start over as the parts to rebuild should be very minimal. I hope....

The motor had break in miles I know as I did one oil change but i would be surprised if it has 3,000 on it.

Ah, gotcha. Wiring good, injectors ok, ignition happening right? Dude I don't know if I'd even crack that thing open...118/118/116 aint bad compression in the slightest...

Quote:

Originally Posted by Cheebz
Cool got a place nailed down at least.

Yeah, I've got a feeling that the Landlord/property rental company are going to be a pain in the dick... But ideally this will only be temporary, and we'll be able to move on to somewhere more permanent before the end of the summer. I can't WAIT to get all my finances in order and buy a house... I'll make sure it's got a big garage (with a high ceiling) and totally install a lift :suspect:

Bianca wants a big kitchen (for more baking) and I want a big garage (for moar cars)... I think we'd be good with a 500sq/ft house if it had a 100sq/ft garage and a 50sq/ft kitchen :lol:

Quote:

Originally Posted by TitaniumTT (Post 276395)
Yeah, that was just me being a dick :lol: No way for bearing material to get into the coolant system......

:fawk: Fucking asshole :rofl::rofl::rofl:

chibikougan 02-24-2014 09:05 PM

Quote:

Originally Posted by Fendamonky (Post 276396)
Ah, gotcha. Wiring good, injectors ok, ignition happening right? Dude I don't know if I'd even crack that thing open...118/118/116 aint bad compression in the slightest...



Yeah I hear ya my brain just doesn't want to leave it. :rofl: its a way off either way.. We can continue in BAW so we don't muddie your thread.

RXtacy 02-25-2014 10:01 AM

Quote:

Originally Posted by Fendamonky (Post 276384)
The only reason I wouldn't reuse them (provided they will take fresh bearings) is because RX-8 e-shaft. If I go with the 8 e-shaft I'll also go with the accompanying stat gears.

The RX-8 stat gears are the same as the FD. They are just cheaper to buy new.

Quote:

Originally Posted by TitaniumTT (Post 276395)
Yeah, that was just me being a dick :lol: No way for bearing material to get into the coolant system......


Quote:

Originally Posted by Fendamonky (Post 276396)
:fawk: Fucking asshole :rofl::rofl::rofl:

:rofl:

Quote:

Bianca wants a big kitchen (for more baking) and I want a big garage (for moar cars)... I think we'd be good with a 500sq/ft house if it had a 100sq/ft garage and a 50sq/ft kitchen :lol:
Math fail. Those are tiny spaces for both. Single car garage is ~336 sqft, and a 5'x10' kitchen would be terrible.

Fendamonky 02-25-2014 10:31 AM

Quote:

Originally Posted by RXtacy (Post 276413)
The RX-8 stat gears are the same as the FD. They are just cheaper to buy new.

You sure? I thought the window alignment was slightly different.


Quote:

Originally Posted by Mike
Math fail. Those are tiny spaces for both. Single car garage is ~336 sqft, and a 5'x10' kitchen would be terrible.

:suspect:

Ok, so I screwed up on the dimensions off the top of my head...

RXtacy 02-25-2014 10:37 AM

Quote:

Originally Posted by Fendamonky (Post 276430)
You sure? I thought the window alignment was slightly different.

The front is identical, the rear doesn't have the oring grove so you have to use sealant. There's no "upgrade", other than they are cheaper new.

TitaniumTT 02-25-2014 02:55 PM

Negative.... while the stat gears themselves are the same, the bearings are not. If mixing and matching 13B-REW and 13B-MSP eshaft and bearings, tolerances MUST be checked. Also, there is a taper in the rear of the MSP shaft, and like you said, there is no o-ring so it must be sealed. They are minor differences but they need to be addressed if you're a cheap fuck. If you just buy the MSP shaft and stat gear/bearing assemblies, you just slap them in.

RXtacy 02-25-2014 03:00 PM

Quote:

Originally Posted by TitaniumTT (Post 276484)
Negative.... while the stat gears themselves are the same, the bearings are not. If mixing and matching 13B-REW and 13B-MSP eshaft and bearings, tolerances MUST be checked. Also, there is a taper in the rear of the MSP shaft, and like you said, there is no o-ring so it must be sealed. They are minor differences but they need to be addressed if you're a cheap fuck. If you just buy the MSP shaft and stat gear/bearing assemblies, you just slap them in.

Incorrect, the bearing part #'s are the same. The thickness ranges are the same. I do agree that clearance should be checked regardless though. If you recall MSP shaft in my FD stat gears checked out g2g.

TitaniumTT 02-25-2014 03:24 PM

Yes, PN's are the same but when you buy a stat gear with bearing, the supplied bearings are of different clearances though.... at least the ones we got @ S1 were.... hence... they all need to be checked... or should... most people don't.... they just say... not enough copper showing to throw these away :rolleyes:

Fendamonky 02-25-2014 05:17 PM

Wait... so if the metal gear itself is the same, and its just the bearings which are different... I could just pick up the rx-8 bearings to match the rx-8 eshaft??? I'm thinking pressing in the different bearings would be much cheaper than buying the entire set, IF it would work and that's really the only difference...

Yes?

Fendamonky 02-25-2014 05:19 PM

Quote:

Originally Posted by RXtacy (Post 276432)
The front is identical, the rear doesn't have the oring grove so you have to use sealant. There's no "upgrade", other than they are cheaper new.

I honestly don't plan on getting them as an "upgrade" but rather as a matching set for the 8 e-shaft. But if swapping bearings would make them all line up right...

Fendamonky 02-25-2014 07:08 PM

So I was reading over the FSM this evening when there was a knock at my door....








:suspect:






It was the Fedex guy :squint:


He brought me a little something-something..


http://i281.photobucket.com/albums/k...psabfwzxzn.jpg


:suspect:






















http://i281.photobucket.com/albums/k...ps9bsnrf5g.jpg



:squint:




















http://i281.photobucket.com/albums/k...psqkhz7udt.jpg


:o16:















http://i281.photobucket.com/albums/k...psapjl717b.jpg

:hurray:



A Wild Life Racing ECU has appeared! :awesome:

RXtacy 02-25-2014 07:46 PM

Quote:

Originally Posted by TitaniumTT (Post 276490)
Yes, PN's are the same but when you buy a stat gear with bearing, the supplied bearings are of different clearances though.... at least the ones we got @ S1 were.... hence... they all need to be checked... or should... most people don't.... they just say... not enough copper showing to throw these away :rolleyes:

This I would definitely believe. Would imagine they ship with the thicker range bearings due to the slightly smaller diameter of the MSP shaft. Completely agree they need to be checked.

RXtacy 02-25-2014 07:47 PM

Nice ECU Levi :icon_tup:

Fendamonky 02-25-2014 08:15 PM

Thanks Mike :)

Now if only I hadn't recently gotten slammed with life expenses that stole all the money I was going to use for building this things harness (and engine)!! lol

TitaniumTT 02-26-2014 02:30 AM

Quote:

Originally Posted by Fendamonky (Post 276524)
So I was reading over the FSM this evening when there was a knock at my door....
:suspect:
It was the Fedex guy :squint:
He brought me a little something-something..
http://i281.photobucket.com/albums/k...psapjl717b.jpg

:hurray:



A Wild Life Racing ECU has appeared! :awesome:

Make sure you pull all my pubes out of the connector that I left for you ;)

Quote:

Originally Posted by RXtacy (Post 276538)
This I would definitely believe. Would imagine they ship with the thicker range bearings due to the slightly smaller diameter of the MSP shaft. Completely agree they need to be checked.

Soooooo we're saying the same thing, you just like to argue? ;) :kiss:

RXtacy 02-26-2014 09:52 AM

Quote:

Originally Posted by TitaniumTT (Post 276555)
Soooooo we're saying the same thing, you just like to argue? ;) :kiss:

NO! You're old! :lol:

TitaniumTT 02-26-2014 12:36 PM

MIDGET!!!!!!!l!!!! :smilielol5:

Fendamonky 02-26-2014 01:39 PM

If you two kids don't stop fighting I'm gunna turn this fucking car around!!!....


:rofl:


But seriously, if the gear is the same and the only difference from 7 to 8 is the bearings.... I'm just gunna get 8 bearings and reuse my 7 stat gears.

Does this sound plausible?

C. Ludwig 02-27-2014 04:40 AM

There is supposed to be a slight difference in the gear that makes the 8 more suitable for high revs, but they're interchangeable. The whole 8 gear/bearing isn't a whole lot more than the bearing itself. Even closer in price once you factor in having someone press the bearing for you and how many they'll possibly screw up.

The oil passages of the 8 gear do not properly line up with the 7 irons. A little work with a die grinder fixes that issue.

Fendamonky 02-27-2014 09:21 AM

Quote:

Originally Posted by C. Ludwig (Post 276698)
There is supposed to be a slight difference in the gear that makes the 8 more suitable for high revs, but they're interchangeable. The whole 8 gear/bearing isn't a whole lot more than the bearing itself. Even closer in price once you factor in having someone press the bearing for you and how many they'll possibly screw up.

Yeah, the gears are around a hundred dollars more than the bearings. I'm leaning towards the thought of just putting the 8 bearings in because I have the press tool for main bearings and rotor bearings, and my neighbor has a press that I can use.

Since I'm REALLY short on extra money right now (moving and had to hire a lawyer for work related stuff) I'm trying to cut out unnecessary expenses.

Quote:

Originally Posted by C. Ludwig
The oil passages of the 8 gear do not properly line up with the 7 irons. A little work with a die grinder fixes that issue.

Really? I was under the impression that the main alignment issues between 7/8 was from the stat gears to the e-shaft... if the 8 stat gear doesn't line up right with the 7 iron (without modification) than that's one more reason to just swap bearings (unless I'm misunderstanding what you said).



So I got the keg cracked open last night. Well... I got the rear stat gear and the studs out, along with the front stack and stat gear. The rear stat gear didn't want to slide off easily, so I gave it a couple gentle taps with a hammer and block of wood, it came right out.

Both stat gears look good, the bearings are obviously needing replacement, but nothing is spun so far.

I had to stop breaking the engine down last night because the wife was tired/hungry and we had already agreed to grab chinese food for dinner :rofl: I pulled the rear iron this morning before work, the iron looks great, the rotor looks great. Photobucket is being a bitch right now so I'm having issues uploading pics... I'll dump the pics in when I'm able to get them from my phone to the interwebs..


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