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View Full Version : P/S pulley removal help plz!

Tj1056
08-02-2011, 02:35 PM
well I have been trying to remove the pulley bolt but I tried to clamp it down but the plastic is to brittle and just brakes... I ordered a billet pulley for replacement but am having trouble getting this bolt off... and I cannot get a hold of a the SST the shop manual calls for... any help would be great! :)
speedjunkie
08-02-2011, 10:46 PM
You're talking about the center bolt that holds the pulley on right? Have you tried an impact gun? With the impact gun you shouldn't need to hold the pulley while loosening the bolt. That's what I used on the stock pulley before.
Tj1056
08-02-2011, 11:16 PM
I got it off... kept fucking with it and it cracked so I hammered a flathead though it and it split right off lol... O I have a question about the A/C now... my dealership shop manual does not go into a lot of detail about removing these things... how many bolts hold the A/C on? I got 2 long ones off the top but I cant find anymore...
Garfinkles Motor Works
08-03-2011, 07:19 AM
Remove the water pump pulley to find the other bolts and nuts .
cewrx7r1
08-03-2011, 08:47 AM
The shop manual shows all. Have you even looked at it?
That is where every novice SHOULD start.
Tj1056
08-03-2011, 03:22 PM
The shop manual shows all. Have you even looked at it?
That is where every novice SHOULD start.

Did you read what I wrote? I said the dealership shop manual does not go into detail very well... all it says is remove P/S and A/C ... does not even show that I need to remove the A/C pulley...
Tj1056
08-04-2011, 12:56 AM
Okay I found out through another source that there are 2 more bolts underneath the ones that I got... have to hoist out the engine a bit to get to them tho...
hades
08-04-2011, 09:15 PM
Okay I found out through another source that there are 2 more bolts underneath the ones that I got... have to hoist out the engine a bit to get to them tho...

The engine bay is tight, but I doubt hoisting the engine is standard service protocol to repair or replace the A/C compressor. Other parts may need to come out though.

By any chance have you downloaded the factory service manual yet? If not I would stop where you are.
speedjunkie
08-05-2011, 12:30 AM
The two bolts on the bottom of the AC compressor are the same as the two on the top, so they will not come out completely until you get the engine high enough that the compressor can be pulled to the side. However, you can take off the AC and PS bracket I believe to get it out all the way without lifting the engine at all or removing it, but I don't remember for sure. Either way, it's a PITA haha.

And you don't remove the AC pulley from the compressor, leave it on. It doesn't keep the compressor from coming out.
Tj1056
08-05-2011, 05:47 PM
The two bolts on the bottom of the AC compressor are the same as the two on the top, so they will not come out completely until you get the engine high enough that the compressor can be pulled to the side. However, you can take off the AC and PS bracket I believe to get it out all the way without lifting the engine at all or removing it, but I don't remember for sure. Either way, it's a PITA haha.

And you don't remove the AC pulley from the compressor, leave it on. It doesn't keep the compressor from coming out.

yea the only problem with getting the bracket off is one of the top bolts is blocked by the curves of the bracket and the P/S... and yea I figured not to pull the A/C pulley :p ... just a few more things and its coming out.
Tj1056
08-05-2011, 05:50 PM
The engine bay is tight, but I doubt hoisting the engine is standard service protocol to repair or replace the A/C compressor. Other parts may need to come out though.

By any chance have you downloaded the factory service manual yet? If not I would stop where you are.

um thanks for the advise but I am not repairing or replacing the A/C compressor and I have a OEM dealership workshop manual... I know the majority of the engine... I just have never needed to pull this engine yet...
speedjunkie
08-06-2011, 01:06 AM
yea the only problem with getting the bracket off is one of the top bolts is blocked by the curves of the bracket and the P/S... and yea I figured not to pull the A/C pulley :p ... just a few more things and its coming out.

I'll have to take a look again, I don't remember anything blocking those bolts. Hmmm
jkstill
08-25-2011, 09:34 PM
I wrapped the belt around the pulley, held it with my left hand and used a socket wrench to remove it. Using an impact gun may have made it easier.

I have the billet pulley you speak of. Make sure it fits properly. Mine needs some slight modification - it cannot go back far enough to line up the belts properly. Not too difficult to fix, but something of an annoyance.